Program Management
Deliver your complex, strategic initiatives with experienced program managers who can manage risks and deliver programs.
Supply Chain Recovery
Recover from bad ERP implementations, staffing turnover, supply chain disruptions, and more.
Warehouse, Distribution Center, & Inventory Optimization
Improve efficiency, reduce costs, and reduce inventory levels while having the right parts on hand at the right time.
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CASE STUDY
Industrial Pump Manufacturer: Inventory Optimization
The Problem
An industrial pump manufacturer had major global supply chain, inventory, and on-time delivery issues that were severely impacting operations and customer satisfaction.
Our Solution
We utilized our Rapid Value AttainmentTM methodology to identify opportunities for improvement, then planned and executed two 12-week recovery sprints.
The Results
- 95% decrease in part outages
- 75% increase in on-time delivery
- 17% reduction in on-hand inventory
CASE STUDY
Small Appliance Manufacturer: Supply Chain Performance
The Problem
Poor supply chain performance limited production for a small appliance manufacturer, impacting warehouse operations and demand planning and forecasting.
Our Solution
We utilized our rapid value attainment TM methodology to identify opportunities for improvement, then planned and executed three 12-week recovery sprints.
The Results
- 50% reduction in production planner time
- Forecast generation time reduced from 3 weeks to 4 days
- 66% increase in outbound warehouse picking efficiency
CASE STUDY
Orthopedic Device Manufacturer: BOM Errors Resulting in Significant Financial Variance
The Problem
A manufacturing site of a global orthopedic device manufacturer had BOM errors on more than 20,000 parts and material flow issues, resulting in significant financial variances and excess inventory.
Our Solution
Within just a few weeks, AXIA performed an assessment, determined the root cause, and quickly fixed the BOM errors and the materials factory flows.
The Results
- 254% increase in inventory accuracy
- Reduced WIP from 15.3M to 6.3M
- Reduced errored production jobs from 100% to < 3% of jobs
CASE STUDY
Global Health and Fitness Manufacturer and Distributor: Packaging Efficiencies and Transportation Analytics
The Problem
A health and fitness manufacturer and distributor was experiencing high packaging and transportation costs.
Our Solution
AXIA performed an analysis of over 1.6M small package freight shipments to identify opportunities for improvement. We guided the organization through the implementation of advanced packaging systems to provide “right-sized” packaging and eliminate waste, and identified over $1M+ in transportation cost savings opportunities.
The Results
- Cost savings with multimodal selection via LTL and small parcel
- Improved packaging efficiencies
- Increased freight recovery rate
- Reduced accessorial charges
Cliff Wilson
Director, Business Consulting
John Tierney
Managing Director
Matt Hauser
Director, Oracle Practice
Walt Staudenmaier
Director, Oracle Enterprise AppsERP
Oracle Cloud Solutions in Manufacturing: A Blueprint for Success
By Mukil Khandelwal
ERP
The ERP Twilight Zone: The Unspoken Truth of Missing OCM Frameworks
By Elzbieta Klimczyk
ERP
How Long Does it Take to Implement Microsoft’s Dynamics 365 Finance and Operations ERP?
By Amber Martoncik
ERP
Avoiding ERP Failure: The Price of Ignoring Steering Committees
By Elzbieta Klimczyk
FEATURED RESOURCE
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ERP
Oracle Cloud Solutions in Manufacturing: A Blueprint for Success
By Mukil Khandelwal
ERP
The ERP Twilight Zone: The Unspoken Truth of Missing OCM Frameworks
By Elzbieta Klimczyk
ERP
How Long Does it Take to Implement Microsoft’s Dynamics 365 Finance and Operations ERP?
By Amber Martoncik
ERP
Avoiding ERP Failure: The Price of Ignoring Steering Committees
By Elzbieta Klimczyk
